Trenchless technology helps divert rainwater from new bottling plant

A TRACTO Mini Olympus GRUNDORAM pipe rammer was recently deployed to a site in Derbyshire to ram a 325mm steel casing under the concrete foundations of a new production plant. The casing was required to host a 225mm HDPE conduit to carry away rainwater from the downpipes of roof guttering on the new building.

The project is the very first development in the UK for German soft-drinks producer, MEG GmbH, part of the Schwarz Group that owns the Lidl supermarket chain. Scheduled to open in 2022, the huge, 540,000 ft² plant is located on the Dove Valley Industrial Park in Foston and was previously farming land. Deep boring of the site prior to development verified high quality water sources to serve the factory and once construction is completed, the plant will process, bottle and distribute mineral water and soft drinks to the entire Lidl supermarket chain throughout the UK and Ireland.

GMI Construction Group, a well-established building and construction services company based in Leeds, was appointed as principal contractor on the site and is working in partnership with Civil Engineer, Rook Services and Plant Hire Firm, R O Donaghey, to complete all groundworks. The foundations were laid after dewatering, stabilising and compacting of the soil – this subsequently required a highly powerful solution to install the steel casing. With previous experience of trenchless techniques, the team at Rook Services recommended pipe ramming as the quickest, safest and most cost-effective solution to install drainage under the foundations.  And, as an existing customer of TRACTO UK, they contacted the technical team for their advice.

The Mini Olympus, 1080mm long, 180mm wide and 720Nm force, was proposed for the job and delivered to site for operation by the experienced team from Rook Services. The rammer was deployed at a depth of 400mm from the crown of pipe to the base of the foundation and the total time ramming was just 55 mins for the 6m installation. A foam pig was propelled through the casing using pressurised air which cleaned out the debris following installation enabling the HDPE to be pulled through efficiently.

Nick Richards at Rook Services, said: “I knew I could rely on the support of the team from TRACTO and the company came up trumps as ever. A GRUNDORAM was delivered to site and the job was completed quickly and efficiently. TRACTO products are always highly reliable and powerful so this ram didn’t add overall time to our works schedule.”

SourceTracto

NEWS CATEGORIES

LATEST NEWS

Ofwat fines Thames Water nearly £123m following two investigations

Ofwat has announced the final decision in two investigations looking into the operations of Thames Water, who will face penalties totalling £122.7m. The water industry...

ERG Group acquires Hygrade Plastics to expand fabrication capability

ERG Process Technologies, owner of ERG (Air Pollution Control) Ltd and ERG Plastic Fabrications Ltd, has announced the acquisition of Hygrade Industrial Plastics Ltd,...

Unlocking a new source of clean hydrogen from UK wastewater

A first-of-its-kind project to use gas from sewage waste to produce clean hydrogen is being delivered at United Utilities’ largest wastewater treatment works in...

Key factors in forecasting and managing floods in rivers and urban areas

Experts agree that global warming is the main cause of more frequent and intense flooding. According to data published by Oxfam Intermón, the number...